EVA Rubber Integrated Molding Tray
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Product Introduction
This EVA Rubber Integrated Molding Tray is a premium solution among ESD safe trays, engineered to deliver reliable protection and long‑term durability for sensitive components. Its unique three‑layer construction—with an elastic middle layer—provides superior cushioning and shock absorption, effectively safeguarding fragile items during handling and transit. At the same time, the tray offers stable, permanent anti‑static properties, preventing electrostatic discharge from damaging electronic parts. The tough, scratch‑resistant and wear‑resistant surface resists chipping, peeling, and abrasion, while meeting high hygiene standards for cleanroom and industrial environments. In addition, the material is moisture‑proof, heat‑insulating, and age‑resistant, ensuring an extended service life even under demanding conditions. Design flexibility allows for easy customization of size, shape, and compartment layout, and the tray is fully compatible with automated handling equipment, significantly improving logistics efficiency.
Technical Specification
| Product name | EVA rubber integrated molding tray | |||||
| Product model | 70-70-10 | 77-77-20 | 161-163-27 | 239-209-19 | 239-209-25 | |
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| Specification parameters | ●Outer Dimensions | 70*70*10mm | 77*77*20mm | 161*163*27mm | 239*209*19mm | 239*209*25mm |
| ●Inside dimension | / | 12mm | 149mm | 95*177mm | 178*95mm | |
| ●Inner diameter size | / | / | / | / | / | |
| ●Neg height | / | / | / | / | / | |
| ●Resistance (heavy hammer) | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | |
| ●Weight | 5g | 10g | 90g | 140g | 140g | |
| Product name | EVA rubber integrated molding tray | |||||
| Product model | 241-130-11-12 | 269-208-69 | 269-209-30 | 276-233-5 | 316-224-43 | |
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| Specification parameters | ●Outer Dimensions | 241*130*11*120mm | 269*208*69mm | 269*209*30mm | 276*233*5mm | 316*224*43mm |
| ●Inside dimension | 48mm | 229*168mm | 168*31mm | / | 282*202mm | |
| ●Inner diameter size | / | / | / | / | / | |
| ●Neg height | / | / | / | / | / | |
| ●Resistance (heavy hammer) | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | |
| ●Weight | 10g | 360g | 280g | 50g | 200g | |
| Product name | EVA rubber integrated molding tray | |||||
| Product model | 317-225-45 | 322-242-38 | 325-245-40 | 336-257-39 | 336-257-39-shell | |
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| Specification parameters | ●Outer Dimensions | 317*225*45mm | 322*242*38mm | 325*245*40mm | 336*257*39mm | 336*257*39mm |
| ●Inside dimension | 281*203mm | 282*203mm | 202*278mm | 280*202mm | 280*202mm | |
| ●Inner diameter size | / | / | / | / | / | |
| ●Neg height | / | / | / | / | / | |
| ●Resistance (heavy hammer) | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | |
| ●Weight | 210g | 260g | 300g | 300g | 300g | |
| Product name | EVA rubber integrated molding tray | |||||
| Product model | 380-281-14 | 400-290-35 | 413-288-30 | 420-230-25 | 447-219-17 | |
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| Specification parameters | ●Outer Dimensions | 380*281*14mm | 400*290*35mm | 413*288*30mm | 420*230*25mm | 447*219*17mm |
| ●Inside dimension | 364*269mm | 358*248mm | 115*117mm | / | 427*88mm | |
| ●Inner diameter size | / | / | / | 405*210mm | 100*104*62*55mm | |
| ●Neg height | / | / | / | 0.8mm | / | |
| ●Resistance (heavy hammer) | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | |
| ●Weight | 250g | 380g | 400g | 270g | 220g | |
| Product name | EVA rubber integrated molding tray | |||||
| Product model | 454-271-41 | 455-269-76 | 490-325-30 | 493-380-22 | 500-282-44 | |
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| Specification parameters | ●Outer Dimensions | 454*270*41mm | 455*269*76mm | 490*325*30mm | 493*380*22mm | 500*282*44mm |
| ●Inside dimension | 400*240mm | 411*240mm | 445*283mm | / | / | |
| ●Inner diameter size | / | / | / | 67*30*155*357*54mm | 457*252mm | |
| ●Neg height | / | / | / | 54mm | 30mm | |
| ●Resistance (heavy hammer) | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | |
| ●Weight | 580g | 430g | 480g | 760g | 590g | |
| Product name | EVA rubber integrated molding tray | |||||
| Product model | 510-300-110 | 537-370-100 | 537-382-63 | 539-343-12 | 548-379-85 | |
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| Specification parameters | ●Outer Dimensions | 510*300*110mm | 537*370*100mm | 537*382*63mm | 539*343*12mm | 548*379*85mm |
| ●Inside dimension | 441*256mm | 498*330mm | 474*338mm | / | 223*164mm | |
| ●Inner diameter size | / | 97*180mm | / | / | / | |
| ●Neg height | / | / | / | / | / | |
| ●Resistance (heavy hammer) | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | |
| ●Weight | 1140g | 1430g | 810g | 260g | 1340g | |
| Product name | EVA rubber integrated molding tray | |||||
| Product model | 548-408-55 | 551-371-52 | 561-367-54 | 616-597-39 | 637-423-100 | |
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| Specification parameters | ●Outer Dimensions | 548*408*55mm | 551*371*52mm | 561*367*54mm | 616*597*39mm | 637*423*100mm |
| ●Inside dimension | 507*368mm | / | 533*337mm | / | 555*184mm | |
| ●Inner diameter size | / | 500*320mm | 162*80mm | 287*416mm | / | |
| ●Neg height | / | 35mm | / | / | / | |
| ●Resistance (heavy hammer) | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | |
| ●Weight | 780g | 890g | 850g | 1700g | 1770g | |
| Product name | EVA rubber integrated molding tray | |||||
| Product model | 647-481-56 | 685-267-40 | 700-680-35 | 736-512-6 | 796-298-80 | |
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| Specification parameters | ●Outer Dimensions | 647*481*56mm | 685*267*40mm | 700*680*35mm | 736*512*6mm | 796*298*80mm |
| ●Inside dimension | 424*589mm | 645*227mm | 665*640mm | / | 758*260mm | |
| ●Inner diameter size | / | / | 310*155mm | / | / | |
| ●Neg height | / | / | / | / | / | |
| ●Resistance (heavy hammer) | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | |
| ●Weight | 1170g | 800g | 1600g | 550g | 1080g | |
Capacidade de Fabrico ESD de Classe Mundial
Ao recorrer à Sanwei, está a fazer uma parceria direta com um fabricante OEM/ODM líder de mercado. Operamos um serviço topo de gama Instalação de produção integrada com mais de 70.000 m² no Parque Industrial Central de Yueqing, em Zhejiang, gerindo cada processo individual, desde a formulação de material próprio até à moldagem final de alta precisão.
Balança integrada
Instalação avançada com mais de 70.000 m², equipada com máquinas de moldagem por injeção de precisão para trabalhos pesados, capaz de gerir encomendas grossistas em grandes quantidades com prazos de entrega estáveis.
Controlo de Cadeia Completa
Controlo interno completo que abrange a I&D de material antiestático proprietário, engenharia de moldes estruturais, fabrico automatizado e entrega logística global rápida.
Inspecção Rigorosa
Os rigorosos testes às matérias-primas, combinados com medições multiponto da resistividade superficial na linha de produção, garantem a conformidade do 100% com as diretrizes das normas internacionais de ESD.
Anti-estático Produtos e Soluções
Fornecer proteção eletrostática abrangente em todo o seu ciclo de vida de fabrico e operacional.
Equipamento SMT
Caixas de recolha e suportes anti-estáticos para linhas automatizadas.
Armazenamento e Logística
Carrinhos de rotação, prateleiras, caixas, tabuleiros e contentores de componentes.
Posto de trabalho e EPI
Cadeiras anti-estáticas, tapetes, braceletes e proteção pessoal.
Desenvolvimento à medida
Desenvolvimento de moldes personalizados e materiais anti-estáticos especiais.
AS NOSSAS VANTAGENS OEM/ODM
Investigação e Desenvolvimento Avançados e Inovação de Materiais
Materiais antiestáticos desenvolvidos internamente com patentes de invenção nacionais e resistência ao calor até 200℃. Nós não nos limitamos a moldar — formulamos compostos.
Capacidade de Produção em Escala Total
Fábrica de 30.000 m² com sistemas completos de moldagem por injeção, granulação e processamento de apoio para um fornecimento estável e eficiente.
Personalização de Processo Completo
Resistividade do material, cor, tamanho, logótipo, embalagem e certificações — personalizáveis para cumprir as normas IEC61340-5-1, ANSI/ESD S20.20 ou normas militares.
Qualidade Certificada e Conformidade Global
“A Sanwei desenvolveu com sucesso tabuleiros personalizados de cor natural limpa, resistentes a altas temperaturas, para a nossa linha de montagem de semicondutores, substituindo produtos importados, garantindo uma excelente segurança ESD e cumprindo os elevados requisitos de limpeza da oficina.”
UTILIZADO POR LÍDERES GLOBAIS DA FORTUNE 500
As nossas soluções proprietárias de ESD estão implementadas em instalações de produção de elite em todo o mundo, incluindo: Intel, Motorola, Siemens, IBM, Panasonic, Nokia e Dell.
Procura tamanhos personalizados ou preços de revenda por grosso?
Apoiada pela nossa robusta equipa interna de I&D, a Sanwei disponibiliza opções completas de OEM/ODM adaptadas às suas linhas de produção SMT específicas ou ao layout do seu armazém. Contacte hoje os nossos especialistas para moldes personalizados, códigos de cores ou consultoria integrada de armazenamento 5S.
Perguntas Frequentes (FAQ)
1. What is an EVA rubber integrated molding tray and how does it differ from regular EVA foam trays?
It’s basically a one‑piece tray that already has the cushioning and ESD protection built right in. Regular EVA foam is just foam – no static control, and you usually have to add separate inserts. The integrated version is stronger, fits your parts better, and doesn’t rely on any coatings that can wear off.
2. How do ESD safe trays protect electronic components from static damage?
They’re made from materials that let static charges flow away safely instead of building up and zapping your parts. Think of it like a gentle drain for electricity – it keeps the voltage from getting high enough to cause damage.
3. What industries and applications are EVA rubber integrated molding trays suitable for?
Pretty much anywhere you deal with sensitive electronics – think semiconductors, PCBs, automotive sensors, medical devices, even home appliances and cosmetics. They’re used for storing, moving, or shipping parts that need both physical protection and static safety.
4. Can ESD trays be customized to fit specific component sizes and production workflows?
Yes, absolutely. You can tweak the size, cavity shape, surface texture, even the resistance level. Want stackable designs or a spot for a barcode? No problem. Tooling is affordable and you can usually get them in a couple of weeks.
5. What is the difference between anti-static trays and ESD safe trays?
Anti‑static trays mainly stop new static from being created – they’re more about prevention. ESD safe trays actually handle the static that’s already there, safely guiding it away. For really sensitive components, you definitely want the ESD safe kind.
6. Do all black trays provide ESD protection?
Not at all. Some black trays are just colored that way for looks, not because they have carbon in them. Always ask for test reports or certification – you can’t tell just by the color.
7. How should ESD EVA foam trays be cleaned and maintained?
Just use a soft cloth and a mild cleaner that’s safe for ESD materials. Avoid harsh solvents or scrubbing. Keep them out of direct sunlight and high humidity, and they’ll last a long time.
8. What are the key advantages of choosing an EVA rubber integrated molding tray over traditional ESD boxes with foam inserts?
It’s simpler – one piece instead of a box plus separate inserts. It fits your parts more precisely, is stronger, and you don’t have to replace foam pieces all the time. Plus, it stacks neatly and saves space during storage and shipping.
