EVA Rubber Integrated Molding Tray
概要：
Product Introduction
This EVA Rubber Integrated Molding Tray is a premium solution among ESD safe trays, engineered to deliver reliable protection and long‑term durability for sensitive components. Its unique three‑layer construction—with an elastic middle layer—provides superior cushioning and shock absorption, effectively safeguarding fragile items during handling and transit. At the same time, the tray offers stable, permanent anti‑static properties, preventing electrostatic discharge from damaging electronic parts. The tough, scratch‑resistant and wear‑resistant surface resists chipping, peeling, and abrasion, while meeting high hygiene standards for cleanroom and industrial environments. In addition, the material is moisture‑proof, heat‑insulating, and age‑resistant, ensuring an extended service life even under demanding conditions. Design flexibility allows for easy customization of size, shape, and compartment layout, and the tray is fully compatible with automated handling equipment, significantly improving logistics efficiency.
Technical Specification
| Product name | EVA rubber integrated molding tray | |||||
| Product model | 70-70-10 | 77-77-20 | 161-163-27 | 239-209-19 | 239-209-25 | |
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| Specification parameters | ●Outer Dimensions | 70*70*10mm | 77*77*20mm | 161*163*27mm | 239*209*19mm | 239*209*25mm |
| ●Inside dimension | / | 12mm | 149mm | 95*177mm | 178*95mm | |
| ●Inner diameter size | / | / | / | / | / | |
| ●Neg height | / | / | / | / | / | |
| ●Resistance (heavy hammer) | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | |
| ●Weight | 5g | 10g | 90g | 140g | 140g | |
| Product name | EVA rubber integrated molding tray | |||||
| Product model | 241-130-11-12 | 269-208-69 | 269-209-30 | 276-233-5 | 316-224-43 | |
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| Specification parameters | ●Outer Dimensions | 241*130*11*120mm | 269*208*69mm | 269*209*30mm | 276*233*5mm | 316*224*43mm |
| ●Inside dimension | 48mm | 229*168mm | 168*31mm | / | 282*202mm | |
| ●Inner diameter size | / | / | / | / | / | |
| ●Neg height | / | / | / | / | / | |
| ●Resistance (heavy hammer) | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | |
| ●Weight | 10g | 360g | 280g | 50g | 200g | |
| Product name | EVA rubber integrated molding tray | |||||
| Product model | 317-225-45 | 322-242-38 | 325-245-40 | 336-257-39 | 336-257-39-shell | |
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| Specification parameters | ●Outer Dimensions | 317*225*45mm | 322*242*38mm | 325*245*40mm | 336*257*39mm | 336*257*39mm |
| ●Inside dimension | 281*203mm | 282*203mm | 202*278mm | 280*202mm | 280*202mm | |
| ●Inner diameter size | / | / | / | / | / | |
| ●Neg height | / | / | / | / | / | |
| ●Resistance (heavy hammer) | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | |
| ●Weight | 210g | 260g | 300g | 300g | 300g | |
| Product name | EVA rubber integrated molding tray | |||||
| Product model | 380-281-14 | 400-290-35 | 413-288-30 | 420-230-25 | 447-219-17 | |
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| Specification parameters | ●Outer Dimensions | 380*281*14mm | 400*290*35mm | 413*288*30mm | 420*230*25mm | 447*219*17mm |
| ●Inside dimension | 364*269mm | 358*248mm | 115*117mm | / | 427*88mm | |
| ●Inner diameter size | / | / | / | 405*210mm | 100*104*62*55mm | |
| ●Neg height | / | / | / | 0.8mm | / | |
| ●Resistance (heavy hammer) | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | |
| ●Weight | 250g | 380g | 400g | 270g | 220g | |
| Product name | EVA rubber integrated molding tray | |||||
| Product model | 454-271-41 | 455-269-76 | 490-325-30 | 493-380-22 | 500-282-44 | |
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| Specification parameters | ●Outer Dimensions | 454*270*41mm | 455*269*76mm | 490*325*30mm | 493*380*22mm | 500*282*44mm |
| ●Inside dimension | 400*240mm | 411*240mm | 445*283mm | / | / | |
| ●Inner diameter size | / | / | / | 67*30*155*357*54mm | 457*252mm | |
| ●Neg height | / | / | / | 54mm | 30mm | |
| ●Resistance (heavy hammer) | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | |
| ●Weight | 580g | 430g | 480g | 760g | 590g | |
| Product name | EVA rubber integrated molding tray | |||||
| Product model | 510-300-110 | 537-370-100 | 537-382-63 | 539-343-12 | 548-379-85 | |
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| Specification parameters | ●Outer Dimensions | 510*300*110mm | 537*370*100mm | 537*382*63mm | 539*343*12mm | 548*379*85mm |
| ●Inside dimension | 441*256mm | 498*330mm | 474*338mm | / | 223*164mm | |
| ●Inner diameter size | / | 97*180mm | / | / | / | |
| ●Neg height | / | / | / | / | / | |
| ●Resistance (heavy hammer) | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | |
| ●Weight | 1140g | 1430g | 810g | 260g | 1340g | |
| Product name | EVA rubber integrated molding tray | |||||
| Product model | 548-408-55 | 551-371-52 | 561-367-54 | 616-597-39 | 637-423-100 | |
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| Specification parameters | ●Outer Dimensions | 548*408*55mm | 551*371*52mm | 561*367*54mm | 616*597*39mm | 637*423*100mm |
| ●Inside dimension | 507*368mm | / | 533*337mm | / | 555*184mm | |
| ●Inner diameter size | / | 500*320mm | 162*80mm | 287*416mm | / | |
| ●Neg height | / | 35mm | / | / | / | |
| ●Resistance (heavy hammer) | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | |
| ●Weight | 780g | 890g | 850g | 1700g | 1770g | |
| Product name | EVA rubber integrated molding tray | |||||
| Product model | 647-481-56 | 685-267-40 | 700-680-35 | 736-512-6 | 796-298-80 | |
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| Specification parameters | ●Outer Dimensions | 647*481*56mm | 685*267*40mm | 700*680*35mm | 736*512*6mm | 796*298*80mm |
| ●Inside dimension | 424*589mm | 645*227mm | 665*640mm | / | 758*260mm | |
| ●Inner diameter size | / | / | 310*155mm | / | / | |
| ●Neg height | / | / | / | / | / | |
| ●Resistance (heavy hammer) | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | 10⁴⁻⁸ Ω | |
| ●Weight | 1170g | 800g | 1600g | 550g | 1080g | |
世界最高水準のESD製造能力
三威から調達する場合、業界をリードするOEM/ODMメーカーと直接提携することになります。当社は最先端の 7万m²超の一貫生産拠点 浙江省楽清中心工業団地において、独自の材料配合から最終的な高精度製品の成形に至るまで、すべての工程を自社で管理しています。.
統合されたスケール
7万平方メートル超の最新鋭の工場基盤に、高負荷・高精度の射出成形機を備え、安定したリードタイムで大口の卸売注文に対応します。.
フルチェーン制御
独自開発の制電材料の研究開発から、構造金型の設計、自動化製造、迅速なグローバル物流まで、すべてを自社内で一貫して管理しています。.
厳格な検査
厳格な原材料検査と、生産ラインにおける多点表面抵抗値 測定を組み合わせることで、100%が国際的なESD基準ガイドラインに準拠していることが保証されます。.
帯電防止 製品とソリューション
製造および運用のライフサイクル全体にわたり、包括的な静電気保護を提供します。.
実装機
自動ライン用帯電防止コレクションボックスおよびラック.
保管と物流
台車、棚、箱、トレイ、および部品容器.
ワークステーションとPPE
制電椅子、マット、リストストラップ、および個人用保護具。.
カスタム開発
カスタム金型の開発と特殊な制電材料。.
当社のOEM/ODMの強み
先進R&D・材料イノベーション
国家発明特許を取得し、耐熱温度は200℃に達する自社開発の制電材料。私たちは成形するだけでなく、コンパウンド（配合）から手掛けます。.
本格生産能力
安定した効率的な供給を実現するため、射出成形、造粒、および関連する加工システムを完備した30,000㎡の工場。.
一貫したフルカスタム
材料の固有抵抗、色、サイズ、ロゴ、パッケージ、認証は、IEC61340-5-1、ANSI/ESD S20.20、または軍用規格に適合するようにカスタマイズ可能です。.
品質保証・グローバルコンプライアンス認証
“三維社は半導体組立ライン向けに、カスタム仕様の高耐熱クリーンナチュラルカラートレイの開発に成功しました。これにより輸入品の代替を実現し、優れたESD安全性を確保するとともに、クリーンルームの高い清浄度要件を満たしました。”
世界的なフォーチュン500の業界リーダーから信頼されています
当社独自のESDソリューションは、以下をはじめとする世界のエリート生産施設に導入されています。 インテル、モトローラ、シーメンス、IBM、パナソニック、ノキア、デル。.
カスタムサイズや大口卸売価格をお探しですか？
三維は、自社内の強力なR&Dチームを基盤とし、お客様の特定のSMT生産ラインや倉庫レイアウトに合わせた完全なOEM/ODMオプションを提供します。カスタム金型、色分け、または統合された5Sストレージコンサルティングについて、今すぐ専門家にお問い合わせください。.
よくある質問 (FAQ)
1. What is an EVA rubber integrated molding tray and how does it differ from regular EVA foam trays?
It’s basically a one‑piece tray that already has the cushioning and ESD protection built right in. Regular EVA foam is just foam – no static control, and you usually have to add separate inserts. The integrated version is stronger, fits your parts better, and doesn’t rely on any coatings that can wear off.
2. How do ESD safe trays protect electronic components from static damage?
They’re made from materials that let static charges flow away safely instead of building up and zapping your parts. Think of it like a gentle drain for electricity – it keeps the voltage from getting high enough to cause damage.
3. What industries and applications are EVA rubber integrated molding trays suitable for?
Pretty much anywhere you deal with sensitive electronics – think semiconductors, PCBs, automotive sensors, medical devices, even home appliances and cosmetics. They’re used for storing, moving, or shipping parts that need both physical protection and static safety.
4. Can ESD trays be customized to fit specific component sizes and production workflows?
Yes, absolutely. You can tweak the size, cavity shape, surface texture, even the resistance level. Want stackable designs or a spot for a barcode? No problem. Tooling is affordable and you can usually get them in a couple of weeks.
5. What is the difference between anti-static trays and ESD safe trays?
Anti‑static trays mainly stop new static from being created – they’re more about prevention. ESD safe trays actually handle the static that’s already there, safely guiding it away. For really sensitive components, you definitely want the ESD safe kind.
6. Do all black trays provide ESD protection?
Not at all. Some black trays are just colored that way for looks, not because they have carbon in them. Always ask for test reports or certification – you can’t tell just by the color.
7. How should ESD EVA foam trays be cleaned and maintained?
Just use a soft cloth and a mild cleaner that’s safe for ESD materials. Avoid harsh solvents or scrubbing. Keep them out of direct sunlight and high humidity, and they’ll last a long time.
8. What are the key advantages of choosing an EVA rubber integrated molding tray over traditional ESD boxes with foam inserts?
It’s simpler – one piece instead of a box plus separate inserts. It fits your parts more precisely, is stronger, and you don’t have to replace foam pieces all the time. Plus, it stacks neatly and saves space during storage and shipping.
