ESD Protected PCB Holder Rack for Cleanroom Production
개요:
In modern electronic manufacturing and laboratory environments, electrostatic discharge (ESD) can cause damage to sensitive components and equipment. To address this problem, we have launched high-performance anti-static magazine racks designed to protect electronic components and improve work efficiency.
Product Introduction
In modern electronics manufacturing, SMT production lines, and laboratory environments, electrostatic discharge (ESD) can cause serious damage to sensitive components, PCBs, and electronic devices. To address these challenges, we provide high-performance anti-static magazine racks designed to ensure reliable static control, improve handling efficiency, and provide safe storage solutions for electronic products.
Our dissipative ESD rack is manufactured with high-quality static-control materials that help safely dissipate electrostatic charges and maintain a stable ESD protection environment. It is an ideal solution for ESD safe PCB storage, protecting printed circuit boards and sensitive electronic components during storage, transportation, and production processes.
Features
High-Quality Anti-Static Materials
Made from durable anti-static engineering materials and conductive components, the rack effectively reduces static electricity accumulation in different working environments and helps protect sensitive electronic equipment from ESD damage.
Scientific ESD Protection Design
The structure is carefully designed to provide efficient static dissipation and reliable charge control, preventing uncontrolled electrostatic discharge that may affect electronic components and production quality.
Wide Application Range
Suitable for SMT workshops, electronics manufacturing facilities, semiconductor production, laboratories, repair centers, and other static-controlled environments. It supports efficient PCB handling and improves overall workflow efficiency.
Easy Cleaning and Maintenance
The smooth surface design allows convenient cleaning and maintenance, helping maintain a clean and safe working environment during long-term use.
Flexible Configuration Options
Available in different sizes and configurations to meet various PCB magazine specifications, storage requirements, and production line layouts.
Application Areas
Anti-static magazine racks are widely used in electronics manufacturing, SMT assembly, semiconductor production, laboratories, repair centers, and cleanroom environments. They are designed for storing and handling PCBs, electronic components, and other electrostatic-sensitive devices.
By choosing our anti-static magazine rack, you can achieve reliable electrostatic protection, improve PCB storage safety, reduce ESD-related risks, and enhance production efficiency in your workplace.
Technical Specification
| Product name | ESD 매거진 랙 | |||
| Product model | 3W-9805301D | 3W-9805301D-1 | 3W-9805301D-2 | |
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| Adjustment method | Gear adjustment | Screw adjustment | Screw adjustment | |
| Specification parameters | ●External dimensions: | 535*460*569mm | 535*460*569mm | 535*460*569mm |
| ●Base position: | A: 34mm; B: 37mm. | A: 34mm; B: 37mm. | A: 40mm; B: 37mm. | |
| ●Adjustable width: | 50-380mm | 40-390mm | 40-390mm | |
| ●Groove depth: | 3.5mm | 3.5mm | 4mm | |
| ●Slot width: | 5mm | 5mm | 6.5mm | |
| ●Pitch: | 10 mm | 10 mm | 10 mm | |
| ●Number of slots: | 50 | 50 | 49 | |
| ●Weight: | 9. 51Kg | 9.3Kg | 10.61Kg | |
| ●Carrier: | 20kg | 20kg | 20kg | |
| Product description | ◆Baffle mechanism: spring lever | |||
| ◆Static index: 10e4-10e8 Ω | ||||
| ◆Side board structure: 5 pieces of boards | ◆Side board structure: 2 pieces of boards | |||
| ◆Bottom plate material: metal bottom plate | ||||
| Temperature resistance options | □100°C □120°C □150°C (can enter the 120°C oven) | |||
| Optional accessories | □Metal folder | |||
| □Stacking screw | ||||
| □Layer number label | ||||
| □Anti-sit tag | ||||
| □Turnover cart (3W-9806101 series) | ||||
*Temperature resistance refers to the maximum temperature that the collection rack can withstand the PCB board
세계 최고 수준의 ESD 제조 역량
삼웨이(Sanwei)에서 소싱하시면, 업계 선두의 OEM/ODM 제조업체와 직접 파트너십을 맺게 되는 것입니다. 당사는 최첨단 70,000제곱미터 이상 규모의 통합 생산 시설 저장성 웨칭 중앙 산업단지에서 독자적인 소재 배합부터 최종 고정밀 제품 성형에 이르기까지 모든 공정을 관리합니다.
통합 저울
7만 제곱미터 이상의 첨단 공장 기지에 대형 정밀 사출기를 갖추어, 안정적인 납기로 대량 도매 주문을 처리합니다.
전 과정 제어
독자적인 정전기 방지 소재 연구개발, 구조용 금형 엔지니어링, 자동화 제조, 그리고 신속한 글로벌 물류 배송에 이르는 완벽한 자체 통합 제어.
엄격한 검사
엄격한 원자재 검사 및 생산 라인에서의 다점 표면 저항률 측정을 통해 100% 제품이 국제 ESD 표준 지침을 준수함을 보장합니다.
정전기 방지 제품 및 솔루션
제조 및 운영 수명 주기 전반에 걸쳐 포괄적인 정전기 보호를 제공합니다.
SMT 장비
자동화 라인용 제전 수납함 및 랙.
보관 및 물류
대차, 선반, 상자, 트레이 및 부품 용기.
작업대 및 개인 보호 장구
정전기 방지 의자, 매트, 손목 스트랩 및 개인 보호구.
맞춤형 개발
맞춤형 금형 개발 및 특수 제전 소재.
당사의 OEM/ODM 장점
첨단 R&D 및 소재 혁신
국가 발명 특허를 보유하고 최대 200℃의 내열성을 갖춘 자체 개발 대전방지 소재. 당사는 단순 성형에 그치지 않고 컴파운드를 직접 배합합니다.
양산 능력
안정적이고 효율적인 공급을 위해 완전 사출 성형, 조립 및 부대 가공 시스템을 갖춘 30,000㎡ 규모의 공장.
전 과정 맞춤 제작
재질 저항률, 색상, 크기, 로고, 포장 및 인증 — IEC61340-5-1, ANSI/ESD S20.20 또는 군사 규격에 맞게 맞춤 제작 가능합니다.
공인된 품질 및 글로벌 컴플라이언스
“산웨이는 반도체 조립 라인을 위한 맞춤형 고내열성 클린 내추럴 컬러 트레이를 성공적으로 개발하여 수입 제품을 대체하고, 우수한 ESD 안전성을 확보하며, 작업장의 높은 청정도 요구 사항을 충족했습니다.”
글로벌 포춘 500대 업계 리더들이 신뢰하는 기업
당사의 독자적인 ESD 솔루션은 다음을 포함하여 전 세계의 우수 생산 시설에 구축되어 있습니다. 인텔, 모토로라, 지멘스, IBM, 파나소닉, 노키아, 델.
맞춤 제작 사이즈나 대량 도매 가격을 찾고 계신가요?
당사의 강력한 자체 R&D 팀을 바탕으로, 싼웨이는 귀사의 특정 SMT 생산 라인 또는 창고 레이아웃에 맞춤화된 완전한 OEM/ODM 옵션을 제공합니다. 맞춤형 금형, 색상 코딩 또는 통합 5S 보관 컨설팅을 위해 지금 당사 전문가에게 문의하십시오.
자주 묻는 질문 (FAQ)
What is an ESD magazine rack?
An ESD magazine rack is a static-control storage rack designed to safely hold and organize PCB magazines and electronic components. It uses anti-static materials and grounding designs to prevent electrostatic discharge damage during storage and handling.
What is an ESD PCB rack used for?
An ESD PCB rack is used for storing, organizing, and transporting printed circuit boards (PCBs) in SMT production lines, electronics factories, and assembly workshops while protecting boards from static electricity damage.
How does an ESD magazine rack work?
An ESD magazine rack works by using conductive or static-dissipative materials to safely transfer electrostatic charges away from PCBs and components. This helps maintain a controlled static environment and reduces the risk of ESD-related failures.
Why use an anti-static magazine rack?
An anti-static magazine rack helps protect sensitive electronic components from electrostatic discharge, reduces product defects, improves production reliability, and supports safe PCB handling in electronics manufacturing environments.
How do you store PCBs safely?
PCBs should be stored in ESD-controlled environments using anti-static PCB magazine racks, ESD cabinets, or conductive storage equipment. Proper grounding and static protection help prevent damage caused by electrostatic discharge.
What is the difference between a normal rack and an ESD rack?
A normal rack does not provide static protection, while an ESD rack is made with conductive or dissipative materials and designed to control static charges, making it suitable for storing sensitive electronic products.
What material is an ESD magazine rack made of?
ESD magazine racks are commonly made from anti-static engineering plastics, conductive materials, stainless steel, or metal structures with ESD coatings to provide reliable static control performance.
Where are ESD magazine racks used?
ESD magazine racks are widely used in SMT workshops, PCB assembly lines, semiconductor manufacturing, electronics production facilities, laboratories, and cleanroom environments.
Can an ESD magazine rack protect PCBs from static damage?
Yes. By controlling electrostatic charges and preventing uncontrolled discharge, ESD magazine racks help reduce the risk of damage to static-sensitive PCBs and electronic components.
Are ESD magazine racks suitable for SMT production lines?
Yes. ESD magazine racks are specifically designed for SMT environments, where PCB storage, transfer, and handling require strict electrostatic protection.
How do you maintain an ESD magazine rack?
Regular cleaning, inspection of conductive surfaces, and checking grounding performance help maintain the ESD protection capability and extend the service life of the rack.
What size PCB magazine fits an ESD magazine rack?
The compatible size depends on the rack design and PCB magazine specifications. Common sizes include standard SMT magazine dimensions, while customized racks can be produced for different PCB sizes and production requirements.
