ESD Protected PCB Holder Rack for Cleanroom Production
概要：
In modern electronic manufacturing and laboratory environments, electrostatic discharge (ESD) can cause damage to sensitive components and equipment. To address this problem, we have launched high-performance anti-static magazine racks designed to protect electronic components and improve work efficiency.
Product Introduction
In modern electronics manufacturing, SMT production lines, and laboratory environments, electrostatic discharge (ESD) can cause serious damage to sensitive components, PCBs, and electronic devices. To address these challenges, we provide high-performance anti-static magazine racks designed to ensure reliable static control, improve handling efficiency, and provide safe storage solutions for electronic products.
Our dissipative ESD rack is manufactured with high-quality static-control materials that help safely dissipate electrostatic charges and maintain a stable ESD protection environment. It is an ideal solution for ESD safe PCB storage, protecting printed circuit boards and sensitive electronic components during storage, transportation, and production processes.
Features
High-Quality Anti-Static Materials
Made from durable anti-static engineering materials and conductive components, the rack effectively reduces static electricity accumulation in different working environments and helps protect sensitive electronic equipment from ESD damage.
Scientific ESD Protection Design
The structure is carefully designed to provide efficient static dissipation and reliable charge control, preventing uncontrolled electrostatic discharge that may affect electronic components and production quality.
Wide Application Range
Suitable for SMT workshops, electronics manufacturing facilities, semiconductor production, laboratories, repair centers, and other static-controlled environments. It supports efficient PCB handling and improves overall workflow efficiency.
Easy Cleaning and Maintenance
The smooth surface design allows convenient cleaning and maintenance, helping maintain a clean and safe working environment during long-term use.
Flexible Configuration Options
Available in different sizes and configurations to meet various PCB magazine specifications, storage requirements, and production line layouts.
Application Areas
Anti-static magazine racks are widely used in electronics manufacturing, SMT assembly, semiconductor production, laboratories, repair centers, and cleanroom environments. They are designed for storing and handling PCBs, electronic components, and other electrostatic-sensitive devices.
By choosing our anti-static magazine rack, you can achieve reliable electrostatic protection, improve PCB storage safety, reduce ESD-related risks, and enhance production efficiency in your workplace.
Technical Specification
| Product name | ESDマガジンラック | |||
| Product model | 3W-9805301D | 3W-9805301D-1 | 3W-9805301D-2 | |
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| Adjustment method | Gear adjustment | Screw adjustment | Screw adjustment | |
| Specification parameters | ●External dimensions: | 535*460*569mm | 535*460*569mm | 535*460*569mm |
| ●Base position: | A: 34mm; B: 37mm. | A: 34mm; B: 37mm. | A: 40mm; B: 37mm. | |
| ●Adjustable width: | 50-380mm | 40-390mm | 40-390mm | |
| ●Groove depth: | 3.5mm | 3.5mm | 4mm | |
| ●Slot width: | 5mm | 5mm | 6.5mm | |
| ●Pitch: | 10 mm | 10 mm | 10 mm | |
| ●Number of slots: | 50 | 50 | 49 | |
| ●Weight: | 9. 51Kg | 9.3Kg | 10.61Kg | |
| ●Carrier: | 20kg | 20kg | 20kg | |
| Product description | ◆Baffle mechanism: spring lever | |||
| ◆Static index: 10e4-10e8 Ω | ||||
| ◆Side board structure: 5 pieces of boards | ◆Side board structure: 2 pieces of boards | |||
| ◆Bottom plate material: metal bottom plate | ||||
| Temperature resistance options | □100°C □120°C □150°C (can enter the 120°C oven) | |||
| Optional accessories | □Metal folder | |||
| □Stacking screw | ||||
| □Layer number label | ||||
| □Anti-sit tag | ||||
| □Turnover cart (3W-9806101 series) | ||||
*Temperature resistance refers to the maximum temperature that the collection rack can withstand the PCB board
世界最高水準のESD製造能力
三威から調達する場合、業界をリードするOEM/ODMメーカーと直接提携することになります。当社は最先端の 7万m²超の一貫生産拠点 浙江省楽清中心工業団地において、独自の材料配合から最終的な高精度製品の成形に至るまで、すべての工程を自社で管理しています。.
統合されたスケール
7万平方メートル超の最新鋭の工場基盤に、高負荷・高精度の射出成形機を備え、安定したリードタイムで大口の卸売注文に対応します。.
フルチェーン制御
独自開発の制電材料の研究開発から、構造金型の設計、自動化製造、迅速なグローバル物流まで、すべてを自社内で一貫して管理しています。.
厳格な検査
厳格な原材料検査と、生産ラインにおける多点表面抵抗値 測定を組み合わせることで、100%が国際的なESD基準ガイドラインに準拠していることが保証されます。.
帯電防止 製品とソリューション
製造および運用のライフサイクル全体にわたり、包括的な静電気保護を提供します。.
実装機
自動ライン用帯電防止コレクションボックスおよびラック.
保管と物流
台車、棚、箱、トレイ、および部品容器.
ワークステーションとPPE
制電椅子、マット、リストストラップ、および個人用保護具。.
カスタム開発
カスタム金型の開発と特殊な制電材料。.
当社のOEM/ODMの強み
先進R&D・材料イノベーション
国家発明特許を取得し、耐熱温度は200℃に達する自社開発の制電材料。私たちは成形するだけでなく、コンパウンド（配合）から手掛けます。.
本格生産能力
安定した効率的な供給を実現するため、射出成形、造粒、および関連する加工システムを完備した30,000㎡の工場。.
一貫したフルカスタム
材料の固有抵抗、色、サイズ、ロゴ、パッケージ、認証は、IEC61340-5-1、ANSI/ESD S20.20、または軍用規格に適合するようにカスタマイズ可能です。.
品質保証・グローバルコンプライアンス認証
“三維社は半導体組立ライン向けに、カスタム仕様の高耐熱クリーンナチュラルカラートレイの開発に成功しました。これにより輸入品の代替を実現し、優れたESD安全性を確保するとともに、クリーンルームの高い清浄度要件を満たしました。”
世界的なフォーチュン500の業界リーダーから信頼されています
当社独自のESDソリューションは、以下をはじめとする世界のエリート生産施設に導入されています。 インテル、モトローラ、シーメンス、IBM、パナソニック、ノキア、デル。.
カスタムサイズや大口卸売価格をお探しですか？
三維は、自社内の強力なR&Dチームを基盤とし、お客様の特定のSMT生産ラインや倉庫レイアウトに合わせた完全なOEM/ODMオプションを提供します。カスタム金型、色分け、または統合された5Sストレージコンサルティングについて、今すぐ専門家にお問い合わせください。.
よくある質問 (FAQ)
What is an ESD magazine rack?
An ESD magazine rack is a static-control storage rack designed to safely hold and organize PCB magazines and electronic components. It uses anti-static materials and grounding designs to prevent electrostatic discharge damage during storage and handling.
What is an ESD PCB rack used for?
An ESD PCB rack is used for storing, organizing, and transporting printed circuit boards (PCBs) in SMT production lines, electronics factories, and assembly workshops while protecting boards from static electricity damage.
How does an ESD magazine rack work?
An ESD magazine rack works by using conductive or static-dissipative materials to safely transfer electrostatic charges away from PCBs and components. This helps maintain a controlled static environment and reduces the risk of ESD-related failures.
Why use an anti-static magazine rack?
An anti-static magazine rack helps protect sensitive electronic components from electrostatic discharge, reduces product defects, improves production reliability, and supports safe PCB handling in electronics manufacturing environments.
How do you store PCBs safely?
PCBs should be stored in ESD-controlled environments using anti-static PCB magazine racks, ESD cabinets, or conductive storage equipment. Proper grounding and static protection help prevent damage caused by electrostatic discharge.
What is the difference between a normal rack and an ESD rack?
A normal rack does not provide static protection, while an ESD rack is made with conductive or dissipative materials and designed to control static charges, making it suitable for storing sensitive electronic products.
What material is an ESD magazine rack made of?
ESD magazine racks are commonly made from anti-static engineering plastics, conductive materials, stainless steel, or metal structures with ESD coatings to provide reliable static control performance.
Where are ESD magazine racks used?
ESD magazine racks are widely used in SMT workshops, PCB assembly lines, semiconductor manufacturing, electronics production facilities, laboratories, and cleanroom environments.
Can an ESD magazine rack protect PCBs from static damage?
Yes. By controlling electrostatic charges and preventing uncontrolled discharge, ESD magazine racks help reduce the risk of damage to static-sensitive PCBs and electronic components.
Are ESD magazine racks suitable for SMT production lines?
Yes. ESD magazine racks are specifically designed for SMT environments, where PCB storage, transfer, and handling require strict electrostatic protection.
How do you maintain an ESD magazine rack?
Regular cleaning, inspection of conductive surfaces, and checking grounding performance help maintain the ESD protection capability and extend the service life of the rack.
What size PCB magazine fits an ESD magazine rack?
The compatible size depends on the rack design and PCB magazine specifications. Common sizes include standard SMT magazine dimensions, while customized racks can be produced for different PCB sizes and production requirements.
