ESD Protected PCB Holder Rack for Cleanroom Production
Visão geral:
In modern electronic manufacturing and laboratory environments, electrostatic discharge (ESD) can cause damage to sensitive components and equipment. To address this problem, we have launched high-performance anti-static magazine racks designed to protect electronic components and improve work efficiency.
Product Introduction
In modern electronics manufacturing, SMT production lines, and laboratory environments, electrostatic discharge (ESD) can cause serious damage to sensitive components, PCBs, and electronic devices. To address these challenges, we provide high-performance anti-static magazine racks designed to ensure reliable static control, improve handling efficiency, and provide safe storage solutions for electronic products.
Our dissipative ESD rack is manufactured with high-quality static-control materials that help safely dissipate electrostatic charges and maintain a stable ESD protection environment. It is an ideal solution for ESD safe PCB storage, protecting printed circuit boards and sensitive electronic components during storage, transportation, and production processes.
Features
High-Quality Anti-Static Materials
Made from durable anti-static engineering materials and conductive components, the rack effectively reduces static electricity accumulation in different working environments and helps protect sensitive electronic equipment from ESD damage.
Scientific ESD Protection Design
The structure is carefully designed to provide efficient static dissipation and reliable charge control, preventing uncontrolled electrostatic discharge that may affect electronic components and production quality.
Wide Application Range
Suitable for SMT workshops, electronics manufacturing facilities, semiconductor production, laboratories, repair centers, and other static-controlled environments. It supports efficient PCB handling and improves overall workflow efficiency.
Easy Cleaning and Maintenance
The smooth surface design allows convenient cleaning and maintenance, helping maintain a clean and safe working environment during long-term use.
Flexible Configuration Options
Available in different sizes and configurations to meet various PCB magazine specifications, storage requirements, and production line layouts.
Application Areas
Anti-static magazine racks are widely used in electronics manufacturing, SMT assembly, semiconductor production, laboratories, repair centers, and cleanroom environments. They are designed for storing and handling PCBs, electronic components, and other electrostatic-sensitive devices.
By choosing our anti-static magazine rack, you can achieve reliable electrostatic protection, improve PCB storage safety, reduce ESD-related risks, and enhance production efficiency in your workplace.
Technical Specification
| Product name | Suporte para revistas ESD | |||
| Product model | 3W-9805301D | 3W-9805301D-1 | 3W-9805301D-2 | |
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| Adjustment method | Gear adjustment | Screw adjustment | Screw adjustment | |
| Specification parameters | ●External dimensions: | 535*460*569mm | 535*460*569mm | 535*460*569mm |
| ●Base position: | A: 34mm; B: 37mm. | A: 34mm; B: 37mm. | A: 40mm; B: 37mm. | |
| ●Adjustable width: | 50-380mm | 40-390mm | 40-390mm | |
| ●Groove depth: | 3.5mm | 3.5mm | 4mm | |
| ●Slot width: | 5mm | 5mm | 6.5mm | |
| ●Pitch: | 10 mm | 10 mm | 10 mm | |
| ●Number of slots: | 50 | 50 | 49 | |
| ●Weight: | 9. 51Kg | 9.3Kg | 10.61Kg | |
| ●Carrier: | 20kg | 20kg | 20kg | |
| Product description | ◆Baffle mechanism: spring lever | |||
| ◆Static index: 10e4-10e8 Ω | ||||
| ◆Side board structure: 5 pieces of boards | ◆Side board structure: 2 pieces of boards | |||
| ◆Bottom plate material: metal bottom plate | ||||
| Temperature resistance options | □100°C □120°C □150°C (can enter the 120°C oven) | |||
| Optional accessories | □Metal folder | |||
| □Stacking screw | ||||
| □Layer number label | ||||
| □Anti-sit tag | ||||
| □Turnover cart (3W-9806101 series) | ||||
*Temperature resistance refers to the maximum temperature that the collection rack can withstand the PCB board
Capacidade de Fabrico ESD de Classe Mundial
Ao recorrer à Sanwei, está a fazer uma parceria direta com um fabricante OEM/ODM líder de mercado. Operamos um serviço topo de gama Instalação de produção integrada com mais de 70.000 m² no Parque Industrial Central de Yueqing, em Zhejiang, gerindo cada processo individual, desde a formulação de material próprio até à moldagem final de alta precisão.
Balança integrada
Instalação avançada com mais de 70.000 m², equipada com máquinas de moldagem por injeção de precisão para trabalhos pesados, capaz de gerir encomendas grossistas em grandes quantidades com prazos de entrega estáveis.
Controlo de Cadeia Completa
Controlo interno completo que abrange a I&D de material antiestático proprietário, engenharia de moldes estruturais, fabrico automatizado e entrega logística global rápida.
Inspecção Rigorosa
Os rigorosos testes às matérias-primas, combinados com medições multiponto da resistividade superficial na linha de produção, garantem a conformidade do 100% com as diretrizes das normas internacionais de ESD.
Anti-estático Produtos e Soluções
Fornecer proteção eletrostática abrangente em todo o seu ciclo de vida de fabrico e operacional.
Equipamento SMT
Caixas de recolha e suportes anti-estáticos para linhas automatizadas.
Armazenamento e Logística
Carrinhos de rotação, prateleiras, caixas, tabuleiros e contentores de componentes.
Posto de trabalho e EPI
Cadeiras anti-estáticas, tapetes, braceletes e proteção pessoal.
Desenvolvimento à medida
Desenvolvimento de moldes personalizados e materiais anti-estáticos especiais.
AS NOSSAS VANTAGENS OEM/ODM
Investigação e Desenvolvimento Avançados e Inovação de Materiais
Materiais antiestáticos desenvolvidos internamente com patentes de invenção nacionais e resistência ao calor até 200℃. Nós não nos limitamos a moldar — formulamos compostos.
Capacidade de Produção em Escala Total
Fábrica de 30.000 m² com sistemas completos de moldagem por injeção, granulação e processamento de apoio para um fornecimento estável e eficiente.
Personalização de Processo Completo
Resistividade do material, cor, tamanho, logótipo, embalagem e certificações — personalizáveis para cumprir as normas IEC61340-5-1, ANSI/ESD S20.20 ou normas militares.
Qualidade Certificada e Conformidade Global
“A Sanwei desenvolveu com sucesso tabuleiros personalizados de cor natural limpa, resistentes a altas temperaturas, para a nossa linha de montagem de semicondutores, substituindo produtos importados, garantindo uma excelente segurança ESD e cumprindo os elevados requisitos de limpeza da oficina.”
UTILIZADO POR LÍDERES GLOBAIS DA FORTUNE 500
As nossas soluções proprietárias de ESD estão implementadas em instalações de produção de elite em todo o mundo, incluindo: Intel, Motorola, Siemens, IBM, Panasonic, Nokia e Dell.
Procura tamanhos personalizados ou preços de revenda por grosso?
Apoiada pela nossa robusta equipa interna de I&D, a Sanwei disponibiliza opções completas de OEM/ODM adaptadas às suas linhas de produção SMT específicas ou ao layout do seu armazém. Contacte hoje os nossos especialistas para moldes personalizados, códigos de cores ou consultoria integrada de armazenamento 5S.
Perguntas Frequentes (FAQ)
What is an ESD magazine rack?
An ESD magazine rack is a static-control storage rack designed to safely hold and organize PCB magazines and electronic components. It uses anti-static materials and grounding designs to prevent electrostatic discharge damage during storage and handling.
What is an ESD PCB rack used for?
An ESD PCB rack is used for storing, organizing, and transporting printed circuit boards (PCBs) in SMT production lines, electronics factories, and assembly workshops while protecting boards from static electricity damage.
How does an ESD magazine rack work?
An ESD magazine rack works by using conductive or static-dissipative materials to safely transfer electrostatic charges away from PCBs and components. This helps maintain a controlled static environment and reduces the risk of ESD-related failures.
Why use an anti-static magazine rack?
An anti-static magazine rack helps protect sensitive electronic components from electrostatic discharge, reduces product defects, improves production reliability, and supports safe PCB handling in electronics manufacturing environments.
How do you store PCBs safely?
PCBs should be stored in ESD-controlled environments using anti-static PCB magazine racks, ESD cabinets, or conductive storage equipment. Proper grounding and static protection help prevent damage caused by electrostatic discharge.
What is the difference between a normal rack and an ESD rack?
A normal rack does not provide static protection, while an ESD rack is made with conductive or dissipative materials and designed to control static charges, making it suitable for storing sensitive electronic products.
What material is an ESD magazine rack made of?
ESD magazine racks are commonly made from anti-static engineering plastics, conductive materials, stainless steel, or metal structures with ESD coatings to provide reliable static control performance.
Where are ESD magazine racks used?
ESD magazine racks are widely used in SMT workshops, PCB assembly lines, semiconductor manufacturing, electronics production facilities, laboratories, and cleanroom environments.
Can an ESD magazine rack protect PCBs from static damage?
Yes. By controlling electrostatic charges and preventing uncontrolled discharge, ESD magazine racks help reduce the risk of damage to static-sensitive PCBs and electronic components.
Are ESD magazine racks suitable for SMT production lines?
Yes. ESD magazine racks are specifically designed for SMT environments, where PCB storage, transfer, and handling require strict electrostatic protection.
How do you maintain an ESD magazine rack?
Regular cleaning, inspection of conductive surfaces, and checking grounding performance help maintain the ESD protection capability and extend the service life of the rack.
What size PCB magazine fits an ESD magazine rack?
The compatible size depends on the rack design and PCB magazine specifications. Common sizes include standard SMT magazine dimensions, while customized racks can be produced for different PCB sizes and production requirements.
