ESD Anti-Static Foam Sheets (EVA / IXPE / PU / EPE)
Gambaran Keseluruhan:
SANWEI ESD Anti-Static Foam series delivers reliable electrostatic protection and impact cushioning for sensitive electronic components and cleanroom applications. Available in EVA, IXPE, PU and EPE material options, these static-dissipative foams combine permanent ESD performance, shock absorption and cleanroom-compatible low-emission properties.
Each material is engineered for specific use cases: high-density EVA for heavy-duty cushioning, cleanroom-grade IXPE for low-particle environments, soft PU foam for conformal padding, and lightweight EPE for cost-effective general packaging. All foams feature built-in conductive formulation rather than surface coating, ensuring stable static dissipation throughout the product service life.
Widely used for electronic component packaging, transportation cushioning, workstation lining, cleanroom partitioning and precision device protection. With stable surface resistance, multiple material options and custom fabrication capabilities, SANWEI ESD foams provide tailored static-safe protection for electronics manufacturing and logistics.
Penerangan
ESD Anti-Static Foams are formulated with permanently conductive additives integrated into the foam matrix, delivering consistent electrostatic discharge control and physical protection across a full range of industrial applications. The product line covers four core material types to match different performance and cost requirements.
- ESD EVA Foam: High-density closed-cell EVA foam with excellent resilience and impact absorption. Ideal for heavy component packaging, equipment base pads and shock-absorbing liners. Available in multiple hardness grades.
- ESD IXPE Foam: Electronically crosslinked polyethylene foam with ultra-low particle emission and smooth surface. Designed for Class 100-1000 cleanrooms, semiconductor handling and high-purity packaging.
- ESD PU Foam: Soft open-cell polyurethane foam with excellent conformability and compression recovery. Suitable for precision component cradles, gap filling and delicate surface protection.
- ESD EPE Foam: Lightweight expanded polyethylene foam for cost-effective general purpose packaging and transportation cushioning.
All foams can be custom fabricated into sheets, rolls, die-cut shapes and custom profiles. The ESD property is permanent and will not degrade with washing, friction or normal wear. Surface resistance is consistently maintained within standard static dissipative ranges.
Ciri-ciri Utama
- Disipasi ESD Kekal – Conductive formulation built into the foam matrix, not a surface coating. Stable static performance throughout service life.
- Multiple Material Options – EVA, IXPE, PU and EPE available to match different cushioning, cleanliness and cost requirements.
- Excellent Shock Absorption – Closed-cell and open-cell structures deliver reliable impact protection for sensitive electronic components.
- Low-Particle Cleanroom Grade – IXPE and selected grades meet cleanroom particle emission standards for high-purity environments.
- Custom Fabrication – Available in sheets, rolls, die-cut shapes and custom profiles to fit exact application requirements.
- Durable & Resilient – Good compression recovery, aging resistance and chemical resistance for long-term industrial use.
- Lightweight & Cost-Effective – Light foam construction reduces shipping weight and overall packaging costs.
Kelebihan Produk
- Permanent built-in ESD performance outlasts surface-coated foams, avoiding static failure from wear or cleaning.
- Full material portfolio covers everything from heavy-duty industrial cushioning to high-purity cleanroom applications.
- Custom die-cut and molding capabilities deliver ready-to-use parts that fit your products directly.
- Provides combined protection: electrostatic discharge prevention + impact cushioning + particle contamination control.
- Suitable for electronics packaging, transportation, workstation lining, cleanroom construction and precision device protection.
Kapasiti Pembuatan ESD Bertaraf Dunia
Apabila anda mendapatkan sumber daripada Sanwei, anda sedang bekerjasama secara langsung dengan pengeluar OEM/ODM peneraju industri. Kami mengendalikan sebuah teknologi terkini Kemudahan pengeluaran bersepadu seluas 70,000+ m² di Taman Perindustrian Pusat Yueqing, Zhejiang, menguruskan setiap proses tunggal daripada rumusan bahan proprietari kepada acuan produk ketepatan tinggi akhir.
Skala Bersepadu
Pangkalan pengeluaran canggih seluas 70,000+ m² yang dilengkapi dengan mesin pengacuan suntikan ketepatan tugas berat untuk menangani pesanan borong pukal dengan masa Memimpin yang stabil.
Kawalan Rantaian Penuh
Kawalan dalaman sepenuhnya yang merangkumi R&D bahan anti-statik proprietari, kejuruteraan acuan struktur, pembuatan automatik, dan penghantaran logistik global yang pantas.
Pemeriksaan Rapi
Ujian bahan mentah yang ketat digabungkan dengan pengukuran rintangan permukaan berbilang titik pada barisan pengeluaran memastikan pematuhan 100% dengan garis panduan piawaian ESD antarabangsa.
Anti-Statik Produk dan Penyelesaian
Menyediakan perlindungan elektrostatik yang menyeluruh merentasi keseluruhan kitaran hayat pembuatan dan operasi anda.
Peralatan SMT
Kotak dan rak kutipan anti-statik untuk talian automatik.
Penyimpanan & Logistik
Troli pusing ganti, rak, kotak, dulang, dan bekas komponen.
Stesen Kerja & PPE
Kerusi anti-statik, tikar, tali pergelangan tangan, dan perlindungan diri.
Pembangunan Tersuai
Pembangunan acuan tersuai dan bahan anti-statik khas.
KELEBIHAN OEM/ODM KAMI
R&D Lanjutan & Inovasi Bahan
Bahan anti-statik buatan sendiri dengan paten ciptaan nasional dan rintangan haba sehingga 200℃. Kami bukan sekadar membentuk — kami merumus sebatian.
Kapasiti Pengeluaran Skala Penuh
Kilang seluas 30,000㎡ dengan sistem pengacuan suntikan, granulasi dan pemprosesan sokongan yang lengkap untuk bekalan yang stabil dan cekap.
Penyesuaian Proses Penuh
Kerintangan bahan, warna, saiz, logo, pembungkusan dan pensijilan — boleh disesuaikan untuk memenuhi piawaian IEC61340-5-1, ANSI/ESD S20.20 atau ketenteraan.
Kualiti Disahkan & Pematuhan Global
“Sanwei berjaya menghasilkan dulang warna semula jadi bersih tahan suhu tinggi tersuai untuk barisan pemasangan semikonduktor kami, menggantikan produk import, memastikan keselamatan ESD yang sangat baik, dan memenuhi keperluan kebersihan yang tinggi di bengkel tersebut.”
DIKEYAKI OLEH PEMIMPIN INDUSTRI FORTUNE 500 GLOBAL
Penyelesaian ESD proprietari kami telah diletakkan di kemudahan pengeluaran terkemuka di seluruh dunia, termasuk: Intel, Motorola, Siemens, IBM, Panasonic, Nokia, dan Dell.
Mencari Saiz Tersuai atau Harga Borong Pukal?
Disokong oleh pasukan R&D dalaman kami yang kukuh, Sanwei menyediakan pilihan OEM/ODM lengkap yang disesuaikan dengan barisan pengeluaran SMT atau susun atur gudang spesifik anda. Hubungi pakar kami hari ini untuk acuan tersuai, kod warna, atau perundingan storan 5S bersepadu.
Soalan Lazim (FAQ)
What is the difference between ESD EVA, IXPE, PU and EPE foam? EVA is dense and durable for heavy cushioning; IXPE is low-particle for cleanrooms; PU is soft and conformable for delicate parts; EPE is lightweight and economical for general packaging.
Is the anti-static property permanent? Yes. The ESD performance comes from conductive additives integrated into the foam material itself, not a surface coating. It will not degrade with friction, washing or normal use.
Can you custom cut the foam to our size and shape? Yes. We offer custom die cutting, slitting, molding and profile fabrication to match your exact dimensions and design requirements.
Are these foams suitable for cleanrooms? Our ESD IXPE foam and selected grades are designed for Class 100-1000 cleanroom environments with ultra-low particle emission.
What is the surface resistance of ESD foam? The surface resistance falls within standard static dissipative ranges, complying with IEC61340 static control standards for ESD materials.
Can the foam be supplied with adhesive backing? Yes, ESD foam can be supplied with ESD-compatible pressure sensitive adhesive backing for easy installation.
